This is true today Millions of dollars are wasted each and every day in organization, through lack of awareness of this need to constantly improve productivity. Most of it can be stopped.
By using method, time, capacity and production study, it is possible to improve productivity while reducing wastage. Two important attributes have been considered, one is possible standard method for each process and another is considerable time. Time study took to record the actual individual capacity of each worker. We have recorded the time to make each process for each and every worker to fine out the optimum number of operation and helper, type of machines, basic and standard pitch time and individual capacity, to find out the (standard minute value) S.M.V, process wise capacity has been calculated, in addition to that we have calculate the target, capacity, manpower line graph, labor productivity and line efficiency. Line has been balanced considering the bottleneck and balancing process where the balancing process has shared the excess time after the production in the bottleneck process.
After applying all those process, we have compared the line graph after balancing the line, labor productivity and line efficiency. Finally proposed production layout has been modeled and ensures a better productivity.